Tuesday, 22 September 2015

The Rising Graph Of Textile Dyeing Machinery

We cannot imagine our world without colors as they play a vital role in our activities. In every sector of industry colors have got its own role to play. Our industrial applications also revolves around the spectrum of colors. So, dyeing machines are used. Right from plastic, papers to textiles, dyeing machinery are used to impart different colors.

Textile Dyeing Machinery
Textile Dyeing Machinery
Textile dyeing industry is one of the flourishing Indian businesses which incorporates automated machinery that are capable of handling complex textile dyeing processes. Gone are the days when dyeing was done manually and it was a time-consuming process. Nowadays, customer's needs are changing which has pushed the process of dyeing completely automated. Different types of textile dyeing machinery are developed which aims at achieving the following results,
  • a correct level of color shade
  • capable of providing right proportion of dye liquor interchange
  • controlling the desired degree of temperature needed for a particular dye
  • checking dyestuff & chemical additives to the dye bath
Textile Dyeing Machinery - Different Process Different Machine 

We all know that dyeing is the process of adding color to textile material. These colors are added through the reaction between textile and dye solution. Wherein, dyes are made by using different types of compounds. 
Textile Dyeing Machine
Textile Dyeing Machine
The entire dyeing process involves a series of complex stages starting from inspection of textile material followed by processing & dyeing process to the final finish of textile material. For each process a special textile dyeing machinery is used. They are as follows,

Singeing Machinery - These machines are used for removing excess hair fibres from textile thereby, making it clean and smooth for the dyeing process. Gas Singeing machinery, Plate Singeing machinery and Rotary Cylinder Singeing machinery are the three different types of model that are available for catering different types of requirements.

Desizing, Scouring & Bleaching Machinery
- Desizing machines are used for removing starch from fabric by using a combination of oxidizing agent chemicals and enzymes. While, other two machines are used for removing substances like fats, minerals, pectins and pigments from the fabric. In market various models of such machines are available. Some of them are designed to carry out either a combination or all of these functions.

Mercerizing Machinery
- These machines improve the luster and dimensional stability of textile so as to improve the dye holding ability of textile. Chainless hot mercerizing technology and electronic systems are used for controlling real time, temperature & pressure parameters for mercerizing process.


Dyeing Machine
Dyeing Machine
Dyeing Machinery - Dyeing machines are used for applying colors to the textile material in a predefined pattern. In the market, there are many different types of dyeing machines ranging from their sizes and process handling system. These machines are capable of handling dyeing process on all types of fibres including natural and synthetic fibres.

Finishing Machinery
- Final glazing, embossing or any other effect is added to the textile through finishing machinery. Calenders, Stenters, etc are widely used for the said purpose.

Textile Dyeing Machinery - The Various Types

The broad family of textile dyeing machinery incorporates technologically advanced machines that are capable of handling bulk processing irrespective of type of fibre being dyed. Further, with minor modification in their operation, they can easily accommodate dyeing with a complete new types of dyes. Such machines acts as an impetus of textile dyeing industry. Some popular textile dyeing machinery are listed as follows
  1. Fibre Dyeing Machine - These machines are used for directly dyeing the fibre to provide more effective result in finished textile. Both natural and synthetic (man-made) fibres can be dyed by these machines. However, fibre dyeing is not as common as yarn or fabric dyeing.

    Fibre Dyeing Machine
    Fibre Dyeing Machine
  2. Yarn Dyeing Machine - These machines are used for dyeing a special textile material. Under these three types of machines are available ? Hank Dyeing Machine, Package Dyeing Machine and Beam Dyeing Machine.
  3. Fabric Dyeing Machine - These machines are widely used for the dyeing process. All types of fabrics like woven, non-woven and knitted are dyed using these machines. Wherein, Jigger Dyeing Machines are used for dyeing woven fabric while Winch Dyeing Machine and Jet Dyeing Machines deals in dyeing both woven & knitted fabrics.
  4. Garment Dyeing Machine - Sometime there is a need of imparting a special effect on the garment. These machines are then used.

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